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ERW Tube Mill | High-Performance Welded Pipe Production Line
| Share | |
|---|---|
| Categories | Mechanical Equipment |
| Brand | MESCO Steel Wholesaler |
| Model | ERW-TM-150 |
| Product Type | ERW Welded Tube Mill |
| OD Range (Round) | Φ20–Φ150 mm |
| OD Range (Square) | 50×50–150×150 mm |
| Production Speed (Carbon Steel) | 25–35 m/min |
| Production Speed (Stainless Steel) | 7–12 m/min |
| OD Tolerance | ±0.05–0.10 mm |
| Weld Strength | 95–98% of base material |
| Weld Inspection Pass Rate | >99.5% |
| Operators Required | 2–3 per line |
| MTBF | >2,000 hours |
| Energy Reduction | 25–30% vs conventional |
| Compatible Materials | Carbon steel, stainless steel, aluminum, titanium |
The ERW Tube Mill is an advanced continuous pipe production system engineered for manufacturing premium welded tubes and hollow sections with exceptional dimensional accuracy and production efficiency. This welded pipe production line integrates precision roll forming technology, high-frequency induction welding, intelligent automation, and real-time quality inspection to deliver a complete manufacturing solution for carbon steel welded tubes, stainless steel precision tubes, structural hollow sections, and customized welded profiles. OD tolerance ±0.05–0.10 mm, ovality ≤0.3%, straightness ≤0.1 mm/m. Weld inspection pass rate exceeds 99.5% with scrap rate below 0.5%. Carbon steel: 25–35 m/min. Stainless steel: 7–12 m/min. Double uncoiler and strip accumulator ensure uninterrupted continuous operation. Advanced high-frequency welding technology with automatic temperature and power control. Weld strength reaches 95–98% of base material. Rapid specification change in 15–30 minutes. Supports round tubes Φ20–Φ150 mm and square tubes 50×50–150×150 mm across multiple materials. PLC control, MES/ERP integration, remote monitoring. Only 2–3 operators required per line. Full production data traceability. 25–30% lower energy consumption than conventional mills. 97–98% material utilization. Noise level ≤78 dB(A). MTBF exceeds 2,000 hours. Structural hollow sections and welded tubes for building construction, bridges, and infrastructure projects requiring high dimensional accuracy and weld reliability. Automotive tubes for chassis components, drive shafts, and exhaust systems where weld strength of 95–98% ensures safety and performance. Precision mechanical tubes for machinery manufacturing, hydraulic systems, and pneumatic equipment requiring tight OD tolerances. Industrial pipes for energy equipment, fluid transportation, and industrial piping systems with full production data traceability. The ERW tube mill supports carbon steel, stainless steel, aluminum alloy, titanium alloy, and other specialty metals, enabling manufacturers to expand product categories without separate production lines. 25–35 m/min for carbon steel welded tubes and 7–12 m/min for stainless steel precision tubes. The double uncoiler system and strip accumulator ensure uninterrupted operation during coil changes. OD tolerance of ±0.05–0.10 mm, ovality ≤0.3%, straightness ≤0.1 mm/m. Weld inspection pass rate exceeds 99.5% with finished product yield over 98%. Only 15–30 minutes thanks to the modular quick-change roll system, allowing efficient switching between different tube sizes and shapes. PLC centralized control, MES/ERP integration, remote monitoring and diagnostics, online eddy current testing, laser dimension measurement, and full production data traceability with only 2–3 operators per line. Consumes 25–30% less energy than conventional tube mills, achieves 97–98% material utilization, and operates at noise levels ≤78 dB(A), providing significant long-term cost savings. Contact MESCO for customized ERW tube mill solutions tailored to your production requirements. Our engineering team provides full turnkey services from design to installation and commissioning.ERW Tube Mill — High-Performance Welded Pipe Production Line
Key Features
Ultra-High Precision
High-Speed Production
HF Induction Welding
Flexible Changeover
Intelligent Automation
Energy Efficient
Technical Specifications
Parameter Specification Product Type ERW Welded Tubes & Hollow Sections OD Range — Round Tube Φ20–Φ150 mm OD Range — Square/Rectangular 50×50–150×150 mm Production Speed — Carbon Steel 25–35 m/min Production Speed — Stainless Steel 7–12 m/min OD Tolerance ±0.05–0.10 mm Ovality ≤0.3% Straightness ≤0.1 mm/m Weld Strength 95–98% of base material Weld Inspection Pass Rate >99.5% Scrap Rate <0.5% Finished Product Yield >98% Changeover Time 15–30 minutes Operators Required 2–3 per line MTBF >2,000 hours Energy Reduction 25–30% vs conventional Material Utilization 97–98% Compatible Materials Carbon steel, stainless steel, aluminum alloy, titanium alloy Applications
Construction & Structural
Automotive & Transportation
Mechanical Engineering
Oil, Gas & Energy
Frequently Asked Questions
What materials can the ERW tube mill process?
What is the production speed?
How precise are the welded tubes?
How long does specification changeover take?
What automation features are included?
How does it compare in energy efficiency?
Ready to Upgrade Your Tube Production?
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